PRODUCT DETAIL

SCBN TOOLS offers a wide variety of products, including solid grooving inserts, tipped grooving inserts, dimple inserts, tipped CBN inserts, brazed CBN inserts and coating CBN inserts. For other CBN products, SCBN TOOLS can customize them for you based on your drawings.

Common gray cast iron grades include: G3000, FC350, GG40, and FG400. In the past, ceramic inserts were commonly used for machining brake discs. However, ceramic inserts have some limitations. So we have CBN inserts to replace ceramic inserts. 

New Solution for brake disc:

In response to the limitations of ceramic inserts in brake disc machining, SCBN continues to research and develop breakthroughs, launching new brake disc solutions, using its technological strength to efficiently solve problems for customers. Solid PCBN inserts(SBN850): These enable "roughing and finishing" machining—roughing, semi-finishing, and finishing can be performed continuously in a single setup, significantly improving production efficiency.

SCBN TOOLS, SBN850 grade CBN inserts are an ideal choice for brake disc machining. With its long life, high precision, and cost-effectiveness, this grade perfectly matches the efficient machining needs of gray cast iron brake discs, providing manufacturers with a solution that combines performance and cost advantages. SCBN TOOLS, the inserts have many advantages such as high hardness, high wear resistance, thermal stability, impact resistance, etc., and have significant advantages in the field of machining.

Below are some CBN inserts machining brake disc we can provide. Click here to learn more.

Compared to traditional ceramic inserts, CBN inserts offer significant advantages in brake disc machining:

1. Ceramic inserts are typically used for finishing, while CBN inserts can be used for both roughing and finishing.

2. CBN inserts have better wear resistance, with a tool life 5-7 times longer than ceramic inserts.

3. CBN can directly replace the same type of ceramics with various Dimple which needed in brake disc processing, like CNGX, DNGX, VNGX, TNGX,SNGX and so on.

In addition, following inserts we can offer:

Tipped CBN inserts: Excellent hardness and thermal stability, extremely high wear resistance, suitable for high-precision finishing.

Coated CBN inserts: Strong weld, good impact resistance and toughness, suitable for both semi-finishing and roughing, ideal for heavy cutting applications. In addition, we can offer chipbreaker inserts, wiper inserts,etc.

Brazed CBN inserts: Low coefficient of friction, anti-sticking, versatile, cost-effective, and produces a smoother machined surface. Suitable for roughing and semi-finishing, enabling “multiple uses with a single tool.”

All kinds of CBN Inserts are available at SCBN TOOLS, in addition, we can offer customized services: OEM, ODM, OBM

Henan WEGCL New Materials Co., Ltd. (Named SCBN TOOLS), originated from China Henan New Materials Research Institute (formerly a comprehensive materials research institution directly under the Ministry of Machinery Industry of China), focusing on the research and development and production of superhard materials, is committed to providing the best cutting solutions and tools for global customers, and is regarded by customers as a reliable supplier of superhard material tools.

After several years of rapid development, SCBN TOOLS has formed an industrial pattern based on the advantages of raw materials and turning tools, and has realized the self-sufficiency of the whole industry chain. In the application technology and material research and development of superhard materials, it is at the leading level in China, and has passed the IOS9001 quality system certification.

The main products are: Solid CBN inserts, Tipped PCBN inserts and other precision machine cutting tools, etc. Solid CBN Grade SBN800,SBN850, have unique advantages on cast iron materials. It has an absolute cost-effective advantage in the processing of typical parts brake discs and brake drums.

Products are widely used in gears, bearings, automobiles, iron and steel metallurgy and aerospace and other industries, has reached cooperation with many well-known enterprises around the world, and our products are exported to Germany, Italy, South Africa, South Korea and other countries in Southeast Asia.

1. Quality Materials

We use only the highest quality materials to make our CBN inserts sensuring consistent quality and durability.

2. Expertise

We have years of experience in manufacturing CBN inserts and our team of experts is always on hand to provide technical support and advice

3. Customization

We offer customized solutions to meet the unique needs of our clients providing tailored cutting tools for specific applications

4. Competitive pricing

We offer highly competitive prices on all of our products, making us a cost-effective choice for businesses of all sizes.