PRODUCT DETAIL

In the field of automotive parts manufacturing, solid CBN inserts with dimple are leading the transformation of cast iron brake disc machining due to their superior performance. Common material grades for gray cast iron brake discs: G3000, FC350, GG40，FG400.

In the past, ceramic inserts were frequently used to machine brake discs. However, ceramics have certain drawbacks when used in the machining of cast iron brake discs.

Ceramic Inserts

Solid CBN Inserts with Dimple

Compared to traditional ceramic inserts, Solid CBN inserts with Dimple offer significant advantages in brake disc machining:

1. Ceramics are often used for finishing conditions, while CBN can be used for both roughing and finishing, without changing insert during processing, which greatly improves efficiency;

2. CBN have better wear resistance, and have longer tool life of 5-7 times that of ceramics, but the price is not 5-7 times that of ceramics, CPC(cost per component) is low;

3. CBN can directly replace equivalent ceramics with various dimples needed in brake disc processing, like CNGX, DNGX, VNGX, TNGX,SNGX and so on.

Select inserts of SCBN TOOLS Brand for machining brake discs not only ensures high-quality products but also provides professional technical support. SCBN TOOLS has launched the SBN850 grade, dedicated to providing customers with high-performance tooling solutions that make every braking operation safer and more reliable. 

We can provide solid CBN inserts, tipped CBN inserts, brazed CBN inserts. In addition, we also provide customized services, such as solid CBN inserts with dimple, chipbreaker inserts, coating inserts, wiper inserts.

   SCBN TOOLS provides a full range of inserts for brake disc machining.

1. CBN Grooving Inserts: LBMP, GBMP, VGGN, LPGN

2. Solid CBN Inserts with Dimple:

VNGX160712, VNGX160716, VNGX160735

CNGN120404, CNGN120408, CNGN120412, CNGN120416

CNGN120704, CNGN120708, CNGN120712, CNGN120716

SCGN090404, SCGN090408, SCGN090412, SCGN0904W

SNGN120404, SNGN120408, SNGN120412, SNGN120712, SNGN120716

CNGX120408, CNGX120412, CNGX120416, CNGX120712, CNGX120716

DNGX120412, DNGX120716, DNGX120712, DNGX150712, DNGX1500716

SNGX120408, SNGX120412, SNGX120416, SNGX120708, SNGX120712, SNGX120716

The steps for machining brake discs using CBN are:

1. Rough turning of the outer diameter and end face

2. Semi-finish turning of the outer diameter and end face

3. Finish turning of the outer diameter and end face

4. Milling of the end face groove

At SCBN TOOLS, all types of ceramic inserts can be customized into corresponding CBN cutting inserts.

Henan WEGCL New Materials Co., Ltd. (Named SCBN TOOLS), originated from China Henan New Materials Research Institute (formerly a comprehensive materials research institution directly under the Ministry of Machinery Industry of China), focusing on the research and development and production of superhard materials, is committed to providing the best cutting solutions and tools for global customers, and is regarded by customers as a reliable supplier of superhard material tools.

After several years of rapid development, SCBN TOOLS has formed an industrial pattern based on the advantages of raw materials and turning tools, and has realized the self-sufficiency of the whole industry chain. In the application technology and material research and development of superhard materials, it is at the leading level in China, and has passed the IOS9001 quality system certification.

The main products are: Solid CBN inserts, Tipped PCBN inserts and other precision machine cutting tools, etc. Solid CBN Grade SBN800,SBN850, have unique advantages on cast iron materials. It has an absolute cost-effective advantage in the processing of typical parts brake discs and brake drums.

Products are widely used in gears, bearings, automobiles, iron and steel metallurgy and aerospace and other industries, has reached cooperation with many well-known enterprises around the world, and our products are exported to Germany, Italy, South Africa, South Korea and other countries in Southeast Asia.

1. Quality Materials

We use only the highest quality materials to make our CBN inserts sensuring consistent quality and durability.

2. Expertise

We have years of experience in manufacturing CBN inserts and our team of experts is always on hand to provide technical support and advice

3. Customization

We offer customized solutions to meet the unique needs of our clients providing tailored cutting tools for specific applications

4. Competitive pricing

We offer highly competitive prices on all of our products, making us a cost-effective choice for businesses of all sizes.