PRODUCT DETAIL

Welded CBN Inserts: A monolithic sintered CBN insert is welded onto a cemented carbide substrate, with a central locating hole.

Welded CBN Inserts 

CBN Tipped Inserts

CBN Tipped Inserts: CBN layer directly bonded to the substrate under high temperature and ultra-high pressure, single/double-sided CBN material coverage, with center hole positioning. 

Core Advantages of Welded CBN Inserts Replacing CBN Tipped Inserts

1. Lower Overall Cost of Use and Significant Cost-Effectiveness:

Partial wear renders CBN tipped inserts totally unusable; Welded CBN inserts allow separate tip replacement and base reuse, with replacement costs at just 50%-60% of tipped inserts, lowering procurement and warehousing costs.

2. Higher Machining Efficiency and Longer Service Life:

Welded CBN inserts enable uniform tip force distribution and good heat dissipation, reducing high-temperature wear; cutting parameters rise 20%-35%, cutting down per-piece machining time.

3. Wider Range of Adaptability and Greater Machining Flexibility:

Tipped inserts are limited to specific finishing; welded CBN inserts fit various CBN grades, support customized edge processing, cover multi-material roughing/semi-finishing/finishing, and realize "one tool for multiple uses".

4. Superior Chemical Stability, Aligning with Green Machining Trends:

Higher insert purity reduces built-up edge and ensures surface finish. Supports dry/semi-dry cutting, reducing cutting fluid 

costs.

We can also provide customized services, in addition, we have standard inserts, such as solid CBN inserts, CBN tipped inserts, welded CBN inserts and so on.

If you are a brake disc customer, please click the link above for more information. Compared with ceramic inserts, CBN insert (SBN850) have more advantages in brake disc processing in terms of service life and wear resistance. 

Welded CBN Inserts and CBN tipped Inserts differ in appearance, thus forming differentiated characteristics and suitable application scenarios. The following is a comparison of welded CBN inserts & CBN tipped inserts.

SCBN TOOLS offers full support for OEM, ODM and OBM services. We also provide a comprehensive range of CBN inserts to meet your diverse machining needs.

Henan WEGCL New Materials Co., Ltd. (Named SCBN TOOLS), originated from China Henan New Materials Research Institute (formerly a comprehensive materials research institution directly under the Ministry of Machinery Industry of China), focusing on the research and development and production of superhard materials, is committed to providing the best cutting solutions and tools for global customers, and is regarded by customers as a reliable supplier of superhard material tools.

After several years of rapid development, SCBN TOOLS has formed an industrial pattern based on the advantages of raw materials and turning tools, and has realized the self-sufficiency of the whole industry chain. In the application technology and material research and development of superhard materials, it is at the leading level in China, and has passed the IOS9001 quality system certification.

The main products are: Solid CBN inserts, Tipped PCBN inserts and other precision machine cutting tools, etc. Solid CBN Grade SBN800,SBN850, have unique advantages on cast iron materials. It has an absolute cost-effective advantage in the processing of typical parts brake discs and brake drums.

Products are widely used in gears, bearings, automobiles, iron and steel metallurgy and aerospace and other industries, has reached cooperation with many well-known enterprises around the world, and our products are exported to Germany, Italy, South Africa, South Korea and other countries in Southeast Asia.

1. Quality Materials

We use only the highest quality materials to make our CBN inserts sensuring consistent quality and durability.

2. Expertise

We have years of experience in manufacturing CBN inserts and our team of experts is always on hand to provide technical support and advice

3. Customization

We offer customized solutions to meet the unique needs of our clients providing tailored cutting tools for specific applications

4. Competitive pricing

We offer highly competitive prices on all of our products, making us a cost-effective choice for businesses of all sizes.