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SCBN TOOLS
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CBN Inserts for Gray Cast Iron
CBN Inserts for Gray Cast Iron

CBN Inserts for Gray Cast Iron

  • Solid CBN Inserts, Brazed CBN Inserts
  • CNGN, DNGN, TNGN, SNGN, RNGN, RCGV, RCGX
  • HB170~220
  • Gray Cast Iron
  • Roughing & Finishing
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Solid CBN inserts, short for solid polycrystalline cubic boron nitride inserts, are made from cubic boron nitride powder that is polymerized under high temperature and pressure. They are machine-clamped inserts and require custom toolholders, unlike those used with conventional carbide and PCBN inserts.


Through-welded PCBN inserts are cutting tools used in machining processes requiring high precision and durability. PCBN stands for polycrystalline cubic boron nitride, a superhard material with cutting performance second only to diamond.


Currently, in mass production, there is a growing demand for high-speed machining of cast iron parts, but traditional machining tools have obvious limitations. These challenges directly drive the demand for tools with higher durability and reliability. The "SBN850" grade was born in this context.


Product Features of SCBN SBN850

1. Solid CBN material suitable for high-speed, efficient machining;

2. All-CBN construction suitable for deep-cutting applications;

3. Cost-effective multi-edge design.


SCBN TOOLS recommends the cost-effective grade SBN850  and CBN inserts for machining cast iron: SBN850


TNGA1604-6N, WNGA0804-6N, VNGA1604-4N

CNGA1204-4N, DNGA1504-4N, DNGA1506-4N

DNGN1104, DNGN1504, TNGN1103, TNGN1604

SNGN0904, SNGN1204, SNGN1207, SNGN1507

CNGN0904, CNGN1204, CNGN1207, CNGN1507

RNGN0604, RNGN0903, RNGN1204, RNGN1507

WNGN0804, SCGN0904, RCGX2012, RCGV2512


Tool features of SCBN TOOLS:

1. Provide customized PCBN inserts to best meet customer needs.

2. Utilize the latest coatings and grades to solve customer problems.

3. Processing performance and service life are comparable to those of top international brands, while reducing costs and improving the market competitiveness of our customers' products.


SCBN TOOLS can offer all kinds of inserts and customized service.


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The following are typical cast iron cases:

Case 1

Workpiece Name: Flange

    flange.webp

 Workpiece Material

 gray cast iron
 Workpiece Hardness HB220
 Processing Location out circel, end face
 Processing Type continuous, finishing
 Grade & MoldelSBN850 WNGA080408
 Cutting Parameters

 Vc(m/min): 534   ap(mm): 0.4     Fr(mm/r): 0.26

 Efficiency (seconds/piece) 25
 Lifespan (pieces/edge) 300
 speed n(r/min) 2000


Case 2

Workpiece Name: Engine Block

    



block.png


 Workpiece Material

 cast iron
 Workpiece Hardness HB190~210
 Processing Location cylinder top surface
 Processing Type Intermittent, finishing
 Grade & Moldel SBN850 SNEN
 Cutting Parameters

 Vc(m/min): 470   ap(mm): 0.5     Fr(mm/r): 2000

 Efficiency (seconds/piece) 15
 Lifespan (pieces/edge) 400
 speed n(r/min) 470


Case 3

Workpiece Name: Flywheel

    




flywheel.png


 Workpiece Material

 cast iron
 Workpiece Hardness HB190
 Processing Location plane and inner diameter
 Processing Type finishing
 Grade & Moldel SBN850 RCGV090700
 Cutting Parameters

 Vc(m/min): 247   ap(mm): 0.5     Fr(mm/r): 0.2

 Efficiency (seconds/piece) 18
 Lifespan (pieces/edge)100
 speed n(r/min) 245


Case 4

Workpiece Name: slurry pump-impeller

    

slurry pump.png

 Workpiece Material

 cast iron
 Workpiece Hardness HRC50
 Processing Location chamfer
 Processing Type heavy interrupt, roughing 
 Grade & Moldel SBN850 SNGN120712
 Cutting Parameters

 Vc(m/min): 247   ap(mm): 0.5     Fr(mm/r): 0.2

 Efficiency (seconds/piece) 10
 Lifespan (pieces/edge) 2
 speed n(r/min) 50





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